Manufacturing
Production, testing and traceability in one system
Our plants combine conductor and cable production with in-house testing so that specification, process control and inspection remain connected from rod to despatch.
The journey
Five chapters, one continuous line
Chapter 01 — Machinery
Wire drawing and stranding lines
Aluminium and copper rod, compounds and armouring material are verified against specification on receipt, then drawn and stranded to the required size, class and lay ratio.
- Control
- Incoming inspection
Chapter 02 — Extrusion
Insulation, sheathing and armouring
XLPE and PVC extrusion runs under controlled temperature, thickness and eccentricity, followed by steel strip or wire armouring, laying up and inner sheath application as specified.
- Process
- Extrusion & armouring
Chapter 03 — Testing
Electrical, mechanical and dimensional testing
Every stage is checked against recorded process parameters. Type, routine and acceptance tests are carried out in-house, with customer and third-party inspection welcomed.
- Witnessing
- Customer & third party
Chapter 04 — Traceability
Batch identity from rod to drum
Length verification, sealing, marking and documentation take place before despatch, with drum-level records linking material, process and test data.
- Record
- Drum-level
Chapter 05 — Workforce
Skilled hands behind the specification
Trained operators, technicians and engineers carry each length through drawing, extrusion, testing and despatch, keeping process knowledge inside the plant.
- Discipline
- Process ownership
Facilities
Integrated cable and conductor production
Cable manufacturing, conductor manufacturing and LV/MV facilities operate as one connected chain rather than isolated units.
Client verification required: Plant addresses, built-up area, installed capacity, machine list and commissioning status.
Testing infrastructure
Tested in-house, inspectable by you
Type, routine and acceptance tests are performed in our laboratories, with customer and third-party inspection welcomed.
- High voltage and insulation resistance testing
- Conductor resistance and tensile testing
- Dimensional and thickness verification
- Ageing, elongation and compound property tests